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What is a stress corrosion testing machine?

2025-11-21 18:10:30 mechanical

What is a stress corrosion testing machine?

In industrial production and materials research, the stress corrosion testing machine is an important testing equipment used to evaluate the performance of materials under the combined action of stress and corrosion environments. This article will introduce in detail the definition, working principle, application fields and relevant data of recent hot topics of stress corrosion testing machine.

1. Definition of stress corrosion testing machine

What is a stress corrosion testing machine?

The stress corrosion testing machine is a device specially used to simulate the failure behavior of materials under the combined action of stress and corrosive media. It evaluates a material's resistance to stress corrosion cracking (SCC) by applying static or dynamic stress while exposing the material to a specific corrosive environment.

2. Working principle

The working principle of the stress corrosion testing machine mainly includes the following steps:

1.Loading stress: Apply constant tensile, bending or compressive stress to the specimen through a mechanical or hydraulic system.

2.Corrosive environment simulation: Immerse the sample in a specific corrosive medium (such as acid, alkali, salt solution), or expose it to a high temperature and high pressure environment.

3.Data collection: Monitor the deformation, crack growth rate and failure time of the sample in real time, and record relevant data.

3. Application fields

Stress corrosion testing machines are widely used in the following fields:

IndustrySpecific applications
Petrochemical industryEvaluate the SCC resistance of pipe and tank materials
AerospaceTesting the durability of aircraft engine components in high stress corrosion environments
Nuclear energyStudy the stability of nuclear reactor materials in radiation and corrosive media
automobile manufacturingAnalyze the corrosion resistance of car body materials in salt spray environments

4. Recent hot topics and data

According to the search data of the entire Internet in the past 10 days, topics related to stress corrosion testing machines mainly focus on the following aspects:

hot topicsattention indexMain discussion content
Research on stress corrosion of new energy battery materials85%SCC behavior of lithium-ion battery electrode materials in electrolyte
Corrosion protection of marine engineering equipment78%Stress corrosion failure cases of metal materials in deep sea environment
Anti-SCC performance test of 3D printing materials65%Effect of microstructure of additively manufactured alloys on corrosion resistance

5. Technology development trends

1.Intelligent: Combined with AI algorithm to predict material failure time and improve testing efficiency.

2.multi-field coupling: Realize simultaneous monitoring of multiple parameters such as stress-corrosion-temperature-electrochemistry.

3.Standardization: Organizations such as ISO and ASTM are promoting the international unification of stress corrosion testing methods.

6. Purchase suggestions

When selecting a stress corrosion testing machine, the following factors need to be considered:

parametersRecommended value
Load range≥50kN (selected according to material strength)
Corrosive media control systempH value accuracy ±0.1, temperature control ±1℃
Data sampling frequency≥10Hz

It can be seen from the above analysis that stress corrosion testing machines are indispensable equipment in the fields of materials science and industrial safety. With the rapid development of new materials and new technologies, their application scenarios and technical levels will continue to upgrade.

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