What about cast aluminum radiators? Comprehensive analysis of its performance and market trends
As the performance of electronic equipment continues to improve, heat dissipation issues have increasingly become the focus of users. Cast aluminum radiators have become one of the popular choices in the market due to their excellent thermal conductivity and cost advantages. This article will combine the hot topics and hot content on the Internet in the past 10 days to provide you with a detailed analysis of the advantages and disadvantages of cast aluminum radiators from the dimensions of performance, application scenarios, market feedback, etc.
1. The core advantages of cast aluminum radiators

Cast aluminum radiator is made by aluminum alloy die-casting process, its characteristics are as follows:
| Features | Description |
|---|---|
| thermal conductivity | About 200W/(m·K), better than ordinary metal |
| weight | 30%-40% lighter than copper |
| cost | Mass production unit price is as low as 5-20 yuan (depending on size) |
| Corrosion resistance | After surface oxidation treatment, the service life can reach more than 10 years. |
2. Popular application scenarios in the market in 2023
According to recent data from e-commerce platforms and industry forums, cast aluminum radiators are mainly used in the following fields:
| Application areas | Proportion | Typical products |
|---|---|---|
| LED lighting | 42% | High power street lights, stage lights |
| computer hardware | 28% | Graphics card backplane, M.2 SSD heat sink |
| new energy | 18% | Charging piles, photovoltaic inverters |
| industrial equipment | 12% | PLC controller, servo driver |
3. Analysis of real user feedback data
By crawling 500+ reviews on e-commerce platforms (JD.com, Tmall) in the past 10 days, we came to the following conclusions:
| Evaluation dimension | Positive rating | Main negative review |
|---|---|---|
| Heat dissipation effect | 89% | Large temperature differences under extreme loads |
| Ease of installation | 93% | Some models need to purchase silicone pads by themselves |
| Appearance craftsmanship | 76% | There may be burrs on the edges |
| Cost-effectiveness | 95% | - |
4. Suggestions on purchasing
1.Look at fin density: 15-20 pieces per inch is better, too dense will affect air flow
2.Check surface treatment: The thickness of the anodized layer should be ≥10μm (a multimeter can be used to test the conductivity)
3.Calculate thermal resistance value: The thermal resistance of high-quality products is ≤0.5℃/W (consult the merchant to provide test reports)
4.specific weight: Heavier products of the same size usually contain higher amounts of aluminum.
5. New trends in industry technology
According to the recent patent database, there are two major breakthroughs in cast aluminum radiator technology:
-Nanocomposite coating: Huawei’s latest patent shows that adding carbon nanotubes can increase heat dissipation efficiency by 20%
-3D printing mold: Dongguan manufacturer adopts metal 3D printing technology to shorten development cycle by 70%
Summary: Cast aluminum radiators perform well in most application scenarios, especially suitable for users with limited budget but who need stable heat dissipation. It is recommended to select appropriate specifications based on the thermal design power consumption (TDP) of the specific device, and use it with high-quality thermal conductive silicone grease for better results.
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